风力轮轴承环的应力-张力和维度演变,在热膨胀过程中具有非标准截面
Ruijie Gu1,2, Yutong Fu1, Ziyang Shang1
1School of Mechatronics Engineering, Henan University of Science and Technology, Luoyang 471003, China.
Materials (Basel, Switzerland)
|March 14, 2026
概括
一个新的逐步旋转热膨胀工艺提高了大型风力轮机轴承环的尺寸精度和应力-应变均性. 这种方法提高了轴承的可靠性和疲劳寿命,适用于苛刻的应用.
科学领域:
- 材料科学与工程 材料科学与工程
- 机械工程 机械工程
- 部落学 (tribology) 是一个学科.
背景情况:
- 对更大,更快,更持久的风力轮机的需求日益增加,需要在主轴轴承制造中提高精度.
- 热膨胀过程对于轴承环生产至关重要,直接影响疲劳寿命和尺寸精度,特别是对于非圆形横截面.
- 现有的方法在实现均的应力-延展分布和轴承环的尺寸一致性方面面临挑战.
研究的目的:
- 建立和验证GCr15SiMn轴承钢环的整个至突起过程的合有限元模型.
- 开发和评估一个创新的分阶段旋转热凸起工艺,用于增强轴承环制造.
- 分析过程参数的影响,如膨胀量和速度,应力-应变统一性和尺寸精度.
主要方法:
- 开发一个结合的有限元模型,将滚动的残余应力作为初始条件.
- 设计和实施一个循序渐进的旋转热膨胀工艺,控制温度 (870-930°C) 和特定的膨胀量/速度.
- 在不同工艺阶段评估应力,应变,变形速率,应力-应变均性和尺寸精度 (圆度误差).
主要成果:
- 逐步旋转的热膨胀过程显著改善了应力-应变均性,将轴向等效应变的标准偏差降低了92%和应力峰值降低了39%.
- 最佳参数 (例如,第一步凸1.50毫米,后续步骤0.50毫米,速度1.00毫米/秒) 稳定了环#3.0的0.28-0.35毫米内的圆度误差.
- 开发的有限元模型准确地预测了热膨胀过程,提供了可靠的模拟结果.
结论:
- 循序渐进的旋转热膨胀工艺是改善轴承环的应力-应变分布和尺寸一致性的有效方法.
- 该工艺为精密制造具有非标准截面的大型风力轮轴承环提供了关键的理论基础和实际指导.
- 这些发现有助于提高主轴轴承在苛刻的风能应用中的使用可靠性和疲劳寿命.
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