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自动化和低计算成本的热力学模拟任意的GMAWT-联合接使用移动热源的热力学模拟
Sebastian Santarrosa-Rodriguez1,2, Israel Martínez-Ramírez1, Motomichi Yamamoto2
1Division of Engineering, Irapuato-Salamanca Campus, University of Guanajuato, Salamanca-Valle de Santiago Highway, km 3.5 + 1.8 Palo Blanco Community, Salamanca 36787, Mexico.
Materials (Basel, Switzerland)
|March 14, 2026
概括
本研究介绍了气体金属弧 (GMAW) T-关节的自动化有限元件方法,将计算时间减少50%以在制造业中准确预测热和扭曲.
科学领域:
- 材料科学与工程 材料科学与工程
- 机械工程 机械工程
- 计算力学 计算力学 计算力学
背景情况:
- 气体金属弧接 (GMAW) 在自动化制造中对于零件完整性至关重要.
- 准确预测热场和扭曲是必不可少的,但具有挑战性.
- 传统的有限元模型 (FEM) 是耗时的,需要专门的专业知识.
研究的目的:
- 为GMAW T-关节开发一种自动化,低计算成本的热力学FEM方法.
- 集成自动化几何,网格,热源实现和热力学分析.
- 为了使T关节尺寸和接条件的参数分析.
主要方法:
- 使用Ansys参数设计语言 (APDL) 实现自动化的FEM方法.
- 开发一个体积元件选择策略,以限制热量输入计算到接池.
- 具有不同尺寸的连续/间歇单通 GMAW T 接头的参数分析.
主要成果:
- 与传统方法相比,计算时间减少了多达50%.
- 保持了温度和位移的高预测精度.
- 对SM490A钢T关节的实验数据进行了验证的数值结果.
结论:
- 开发的APDL宏为自动化热力学接分析提供了有价值的工具.
- 显著减少了GMAW T-关节的模型准备工作.
- 能够以低计算成本高效评估参数T关节几何和接条件.
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