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How to use benchmarking to reduce planning and purchasing costs
1Eastman Kodak Company, Rochester, NY, USA.
Summary
Materiel management teams can demonstrate their value by benchmarking their services. This approach provides data-driven answers to justify staffing and improve inventory management and total cost.
Area of Science:
- Operations Management
- Supply Chain Management
Background:
- Materiel management departments often face scrutiny regarding staffing levels.
- A disconnect exists between management's perception of staffing needs and the department's operational requirements.
Purpose of the Study:
- To address the recurring question of "Why do you have so many people?" with data.
- To validate the necessity and effectiveness of materiel management services through objective analysis.
- To initiate a benchmarking project to improve planning, purchasing, and scheduling.
Main Methods:
- Initiated a benchmarking project in early 1993.
- Focused on comparing planning, purchasing, and scheduling services with other companies.
- Aimed to gather data to answer "How do you know?" regarding operational efficiency.
Main Results:
- The benchmarking project provided insights into the operations of other companies.
- The study aimed to demonstrate the materiel management group's expertise and value.
- Techniques for initiating and conducting benchmarking were developed.
Conclusions:
- Benchmarking provides a data-driven method to justify staffing and operational needs.
- Understanding and demonstrating the value of materiel management is crucial for resource allocation.
- Implementing benchmarking can lead to improved planning, purchasing, and scheduling processes.