Effect of rare earth on the microstructures and properties of a low expansion superalloy

A new Fe-Ni-Co-Nb-Ti-Si superalloy containing trace additions of selective rare earths and having good combination of very low thermal expansion coefficient, high-resistance to stress accelerated grain boundary oxygen embrittlement and fairly good notch-bar rupture strength has been successfully developed. The resistance to oxidation for long time exposure at high-temperatures and the stress rupture life has been improved significantly with trace yttrium addition. The microstructures of the alloys have been studied by means of analytical electron microscopy, chemical and X-ray analysis techniques. The results reveal that the trace yttrium segregates in the strengthening phase with platelet morphology, and helps in transforming A(3)B type epsilon phase into A(5)B type H. The morphology and crystal structures of the grain boundary phases also change with selective additions of rare earth elements. Compared with those in the conventional alloy, the platelet precipitates in the yttrium-containing alloy densely segregate within the grains and along the grain boundaries with smaller size. The segregation of the platelet precipitates within the grains is helpful in improving the strength of the alloy. In addition, its precipitation along the grain boundaries can improve the resistance to stress accelerated grain boundary oxidation and stress rupture property of the alloy and thereby contribute to its temperature stability.