Pore-bridging poly(dimethylsiloxane) membranes as selective interfaces for vapor-phase chemical sensing

A new kind of polymer-based sensor is described in which the experimental parameters controlling selectivity and sensitivity are decoupled. The sensor is based on a surface acoustic wave (SAW) gravimetric transducer modified with a high-surface-area, nanoporous alumina coating. A very thin ( approximately 40 nm) poly(dimethylsiloxane) (PDMS) coating resides atop the porous alumina structure. In this configuration, the total surface area of the nanoporous alumina coating controls the sensitivity of the device, while the chemical properties of the PDMS membrane control selectivity. In conventional polymer-based sensors, the polymer plays the dual role of controlling both selectivity (via the chemical composition of the coating) and sensitivity (via the volume of the film). In this paper, we show that PDMS acts as a chemically selective gate that absorbs polar and nonpolar VOCs but does not transport these analytes to the underlying pore volume. In contrast, water vapor is absorbed by the PDMS to a very minor extent but is easily transported through it to the underlying walls of the porous substructure. Specifically, there was little difference in the mass-loading response arising from polar and nonpolar VOCs dosed onto planar and nanoporous SAW devices modified with PDMS. In contrast, SAW devices having nanoporous coatings responded up to 24 times more selectively to water than planar sensors modified identically.