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Related Experiment Videos

Reaction torques and operator stress while using powered nutrunners.

A Freivalds1, J Eklund

  • 1Department of Industrial & Management Systems Engineering, Pennsylvania State University, University Park, PA 16802, USA.

Applied Ergonomics
|June 1, 1993
PubMed
Summary
This summary is machine-generated.

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Using underpowered nutrunners or softer joints increases operator stress. Pulse-type shut-off mechanisms reduce reaction torque and improve perceived exertion ratings, indicating valid operator stress assessment.

Area of Science:

  • Occupational Ergonomics
  • Biomechanics
  • Human Factors Engineering

Background:

  • Nutrunners are common tools in assembly lines.
  • High reaction torque can lead to operator discomfort and injury.
  • Understanding factors influencing reaction torque is crucial for workplace safety.

Purpose of the Study:

  • To correlate reaction torque with electromyography (EMG) and subjective exertion ratings.
  • To evaluate the impact of various operational parameters on nutrunner performance and operator stress.
  • To determine the validity of subjective ratings as measures of operator stress.

Main Methods:

  • Six different nutrunners were tested under varying conditions: work surface orientation, joint stiffness, rotational speed (rpm), air pressure, and handle configuration.

Related Experiment Videos

  • Reaction torque, EMG activity, and subjective ratings of perceived exertion were measured.
  • Statistical correlations were analyzed between these measures.
  • Main Results:

    • Underpowered tools and softer joints led to increased impulse forces and lower subjective ratings.
    • A pulse-type shut-off mechanism resulted in the lowest reaction torque and highest ratings.
    • Subjective ratings showed a direct correlation with impulse levels, confirming their validity.

    Conclusions:

    • Tool power and joint stiffness significantly influence operator stress.
    • Pulse-type shut-off mechanisms are effective in minimizing reaction torque and improving operator comfort.
    • Subjective ratings are reliable indicators of operator stress levels in nutrunner operations.