Non-destructive testing of ceramic balls using high frequency ultrasonic resonance spectroscopy

Although ceramic balls are used more and more for bearings in the aerospace and space industries, defects in this type of ceramic material could be dangerous, particularly if such defects are located close to the surface. In this paper, we propose a non-destructive testing method for silicon nitride balls, based on ultrasonic resonance spectroscopy. Through the theoretical study of their elastic vibrations, it is possible to characterize the balls using a vibration mode that is similar to surface wave propagation. The proposed methodology can both excite spheroidal vibrations in the ceramic balls and detect such vibrations over a large frequency range. Studying their resonance spectrums allows the balls' elastic parameters be characterized. Ours is an original method that can quickly estimate the velocity of surface waves using high frequency resonances, which permits surface and sub-surface areas to be tested specifically. Two applications are described in this paper. Both use velocity measurements to achieve their different goals, the first to differentiate between flawless balls from different manufacturing processes, and the second to detect small defects, such as cracks. Our method is rapid and permits the entire ceramic ball to be tested in an industrial context.