Electric field and dewetting induced hierarchical structure formation in polymer/polymer/air trilayers

Electrohydrodynamics were studied in a trilayer thin film system consisting of two different polymeric layers and air. A polymer with a higher dielectric constant, poly(methyl methacrylate), was sandwiched between air and a lower dielectric constant polymer, polystyrene. An electric field was applied normal to the interfaces. Along with electrostatic forces, dewetting forces were significant at two of the interfaces, namely, the polystyrene/silicon wafer and the polystyrene/poly(methyl methacrylate) interfaces. These two combined forces produce novel closed-cell structures that are difficult to produce by other existing techniques.