Fabrication of aligned poly (vinyl alcohol) nanofibers by electrospinning

Electrospinning has become a versatile tool for fabricating nanofibers from materials of diverse origins. Normally, mats of randomly-aligned fibers were obtained. A number of techniques have been proposed to arrive at uniaxially-aligned fibers. This work reports a new technique, i.e., dual vertical wire technique, for fabrication of uniaxially-aligned fibers. This technique utilized two stainless steel wires that were vertically set in a parallel manner between a charged needle and a grounded collector plate. This technique allowed simultaneous collection of aligned fibers (between the parallel vertical wires) and a randomly-aligned fiber mat (on the collector plate). Application of the technique on poly(vinyl alcohol) (PVA) to prepare uniaxially-aligned fibers was found to be successful at short collection times. Unexpected formation of a large fiber tow consisting of individual as-spun nanofibers that were bound into a bundle was observed at long collection times. Morphological appearance and size of the fiber tow was affected by the change in the distance between the two vertical wire electrodes, while the average diameter of the individual fibers was not (i.e., about 340 to 350 nm). Lastly, mechanical properties and thermal behavior of the fiber tow were also investigated.