Foreign-body aspiration during microlaryngoscopy: an unusual case of instrument failure

Eric Monteiro1, Paolo Campisi

  • 1Department of Otolaryngology, Head and Neck Surgery, The Hospital for Sick Children, University of Toronto, Toronto, Ontario, Canada M5G 1X8.

Insights

Instrument failure can cause patient harm. This case report highlights a rare instance of a microlaryngeal instrument fracturing due to metal fatigue, leading to airway aspiration, emphasizing the need for regular instrument inspection.

Area of Science:

  • Surgical Complications
  • Materials Science in Medicine
  • Otolaryngology

Background:

  • Instrument failure is a known surgical complication, frequently documented in orthopedic and obstetrical procedures.
  • Previous reports of instrument failure causing airway foreign bodies are extremely rare, with only one documented case in English literature.

Observation:

  • This case report details the aspiration of a fractured microlaryngeal instrument component.
  • The instrument failure was attributed to metal fatigue and corrosion.

Findings:

  • Microlaryngeal instrument fracture leading to airway aspiration is a critical complication.
  • Metal fatigue and corrosion are identified as primary causes of such instrument failure.

Implications:

  • Routine and vigilant inspection of microlaryngeal instruments is crucial for early detection of metal corrosion and fatigue.
  • Preventing instrument failure can mitigate risks of patient morbidity and rare complications like airway foreign body aspiration.

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