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Comparison of different dry binders for roll compaction/dry granulation.
Michael G Herting1, Kirsten Klose, Peter Kleinebudde
1Institute of Pharmaceutics and Biopharmaceutics, Heinrich-Heine-University, Duesseldorf, Germany.
Small particle copovidone and crospovidone binders enhance tablet properties during dry granulation. Small crospovidone is ideal for uncoated tablets, offering superior binding, disintegration, and dissolution.
Area of Science:
- Pharmaceutical Technology
- Materials Science
Background:
- Dry granulation and roll compaction are critical pharmaceutical manufacturing processes.
- Binder selection significantly impacts granule properties and final tablet characteristics.
Purpose of the Study:
- To evaluate the suitability of various dry binders for roll compaction/dry granulation.
- To compare the performance of copovidones, crospovidones, and celluloses as binders.
Main Methods:
- Comparative analysis of two copovidones and two crospovidones against three celluloses.
- Assessment of binder performance in binary mixtures and drug-containing formulations.
- Evaluation of tablet tensile strength and dissolution properties.
Main Results:
- Small particle copovidone and crospovidone demonstrated superior binding, yielding larger granules, reduced fine particles, and higher tensile strength.
- Significant differences in dissolution rates were observed between the binders.
- Tablets with small copovidone exhibited slower dissolution compared to those with small crospovidone.
Conclusions:
- Small crospovidone is the most suitable binder for uncoated tablets due to its excellent dry binding, rapid disintegration, and fast dissolution.
- Binder particle size is a key factor influencing granule properties and tablet performance.
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