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Applying Permanent, Robust Stenciled Patterns of Fine Particles to Elastomeric Surfaces
Published on: July 8, 2025
Design and characterization of randomly speckled spheres
Neetu Chaturvedi1, Huda Jerri, Darrell Velegol
1The Pennsylvania State University, Department of Chemical Engineering, 108 Fenske Laboratory, University Park, Pennsylvania 16802, USA.
Langmuir : the ACS Journal of Surfaces and Colloids
|June 21, 2008
Summary
Researchers developed particle lithography to create speckled spheres. This technique reliably produces size-controlled patches on core particles for diverse material applications.
Area of Science:
- Materials Science
- Nanotechnology
- Surface Chemistry
Background:
- Fabricating particles with specific surface features is crucial for advanced materials.
- Controlling the size and distribution of surface modifications on microspheres presents a significant challenge.
Purpose of the Study:
- To introduce and demonstrate a novel particle lithography technique for creating randomly speckled spheres.
- To investigate the predictability and controllability of speckle formation on microspheres.
Main Methods:
- Utilized positively charged polystyrene microspheres (3.3 µm) as core particles.
- Employed negatively charged silica particles (0.9 µm) as masks and polystyrene nanoparticles (60 nm) for speckle formation.
- Removed masking particles to reveal patterned surfaces.
Main Results:
- Demonstrated reliable and predictable circular speckle diameters on core particles, aligning with geometric estimations.
- Showcased the ability to control the number of speckles by adjusting silica mask concentration.
- Confirmed results using electron microscopy and confocal microscopy.
Conclusions:
- Particle lithography offers a versatile method for creating patterned core-shell particles.
- The technique is adaptable to various materials, enabling applications requiring specific surface chemistries.
- This method is suitable for applications where precise patch placement is not critical.

