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Effect of relative humidity on coating efficiency in nonelectrostatic and electrostatic coating
1Dept. of Food Science and Technology, The Ohio State Univ., 2015 Fyffe Road, Columbus, OH 43210, USA.
Relative humidity (RH) impacts food powder coating efficiency. High RH increases coating loss for larger particles in nonelectrostatic coating and affects electrostatic coating of salts, while 20%-60% RH is recommended.
Area of Science:
- Food science and technology
- Materials science
- Surface engineering
Background:
- Optimizing powder coating processes is crucial for food product quality and manufacturing efficiency.
- Understanding the influence of environmental factors like relative humidity (RH) on coating performance is essential for industrial applications.
Purpose of the Study:
- To investigate the effect of relative humidity (RH) on coating efficiency of food powders using both nonelectrostatic and electrostatic corona coating methods.
- To determine the impact of RH on targeting loss, coating loss, and transportation loss for various food powders.
Main Methods:
- Fifteen food powders were coated onto aluminum targets under varying RH (20%-80%) and electrostatic potentials (0, +25, -25 kV).
- Coating efficiency was assessed by measuring targeting loss, coating loss, and transportation loss.
- Powder properties such as particle size and resistivity were analyzed in relation to RH.
Main Results:
- RH did not affect targeting loss in either coating method.
- Increasing RH increased coating loss for larger particles (>297 microm) in nonelectrostatic coating.
- Electrostatic charging efficiency and powder resistivity decreased with increasing RH, impacting electrostatic coating loss, particularly for salts.
Conclusions:
- A relative humidity range of 20% to 60% is recommended for optimal food powder coating, balancing efficiency and minimizing losses.
- Particle size and powder type significantly influence the effect of RH on coating performance.
- While electrostatic coating showed some RH sensitivity, especially for salts, overall efficiency can be maintained within the recommended RH range.
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