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Updated: Jun 25, 2026

High-precision Electromagnetic Flowmeter with Empty Pipe Detection via Complex Programmable Logic Device-based Waveform Recognition
Published on: June 27, 2025
Applied digital signal processing systems for vortex flowmeter with digital signal processing.
Ke-Jun Xu1, Zhi-Hai Zhu, Yang Zhou
1Institute of Automation, Hefei University of Technology, Hefei 230009, People's Republic of China. xukejun@mail.hf.ah.cn
This study developed digital signal processing systems for vortex flow meters, enhancing accuracy and performance by filtering out pipe vibration disturbances. The new systems improve the meter's reliability and operational range.
Area of Science:
- Mechanical Engineering
- Signal Processing
- Instrumentation
Background:
- Vortex flow meters are susceptible to low-frequency disturbances from pipe vibrations, affecting accuracy and turndown ratio.
- Existing signal processing methods may not adequately address these vibrational interferences.
- Improving the robustness and performance of vortex flow meters is crucial for industrial applications.
Purpose of the Study:
- To develop and validate digital signal processing (DSP) systems for vortex flow meters.
- To reduce the impact of low-frequency pipe vibrations on sensor signals.
- To enhance the turndown ratio and overall accuracy of vortex flow measurement.
Main Methods:
- Combining spectral analysis with digital filters to process vortex sensor signals.
- Implementing two DSP systems: an integrative and a separated system, using a digital signal processing chip.
- Incorporating a limiting amplifier to handle large amplitude variations in sensor signals.
- Employing techniques to improve output pulse accuracy, response time, and signal stability.
Main Results:
- The developed DSP systems effectively reduce low-frequency disturbances from pipe vibrations.
- Significant improvements in the turndown ratio and accuracy of the vortex flow meter were observed.
- Experimental validation confirmed the effectiveness of both the integrative and separated DSP system designs.
- Enhanced output pulse characteristics and reduced signal fluctuation were achieved.
Conclusions:
- Digital signal processing offers a robust solution for mitigating vibrational noise in vortex flow meters.
- The developed DSP systems enhance the reliability and performance of vortex flow measurement technology.
- These advancements enable more accurate and stable flow measurements in challenging industrial environments.
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