Microscopic observation of multispecies biofilm of various structures on whey concentration membranes

A N Hassan1, S Anand, M Avadhanula

  • 1Midwest Dairy Foods Research Center, Dairy Science Department, South Dakota State University, Brookings 57007, USA. Ashraf.Hassan@sdstate.edu

Insights

Biofilm formation on polyamide reverse osmosis (RO) membranes used in whey concentration was evaluated. Findings indicate that despite a hydrophilic layer, biofilms develop, necessitating improved cleaning protocols for dairy systems.

Area of Science:

  • Membrane science
  • Microbiology
  • Food science

Background:

  • Polyamide reverse osmosis (RO) membranes are crucial for whey concentration in the dairy industry.
  • Biofilm formation on membranes can impede efficiency and compromise product safety.
  • Understanding biofilm structure and resilience is key to effective sanitation.

Purpose of the Study:

  • To investigate and characterize biofilm development on polyamide RO whey concentration membranes.
  • To assess the impact of membrane surface properties on biofilm formation.
  • To evaluate the viability of biofilm cells and their resistance to cleaning.

Main Methods:

  • Scanning electron microscopy (SEM) was used to visualize biofilm structures on membranes of varying ages (6, 12, 14 months).
  • Fluorescence microscopy confirmed the presence of live microbial cells within the biofilms.
  • Membrane surface characteristics, including hydrophilic layer distribution, were examined.

Main Results:

  • The hydrophilic layer, intended to prevent fouling, was unevenly distributed and supported biofilm formation.
  • Three distinct biofilm structures were observed: monolayer, 3D matrix with embedded cells, and cell aggregates, some with a protective shell layer.
  • Biofilms exhibited a hill-and-valley morphology with mushroom-like hills and dense extracellular polymeric substance valleys containing bacterial cells.
  • Live cells were detected on the biofilm surface and within deeper layers.

Conclusions:

  • Biofilm formation occurs on polyamide RO whey concentration membranes, despite surface treatments.
  • Both surface and deep-layer biofilm cells demonstrate resistance to standard cleaning procedures.
  • Current cleaning-in-place (CIP) regimens may be insufficient, highlighting the need for customized, more effective sanitation strategies for dairy processing systems.