Ink-jetable patterning of metal-catalysts for regioselective growth of nanowires

Nanosized (20-30 nm) colloidal gold, silver and their alloys were obtained by reductive transformation of corresponding metal salts. Dispersions of metal nanoparticles (σ < 4%) in aqueous solutions were obtained by appropriate surface functionalization which led to inorganic inks with solid fraction ranging from 0.01-4%. Judicious choice of a polymer additive (polyethylene glycol or carboxymethyl cellulose) was found to be crucial to avoid the agglomeration of nanocrystals in the ink-jetted structures upon solvent evaporation. The versatility of the nanoparticle-based printing technology was demonstrated by fabrication of dot-matrices and circuitry patterns on different substrates. Characterization of printed structures showed a homogeneous topography (AFM) and uniform distribution of metallic nanoparticles (SEM/TEM) within the ink-jetted microdrops. The site-specific patterning on silicon (001) substrates with nanoparticle (mono)layers could also be achieved by printing the linker molecule, aminopropyltriethoxysilane, followed by selective attachment of gold nanoparticles. Positionally ordered and chemically bonded gold catalyst patterns were used for the chemical vapour deposition (CVD) of nanowires, which led to site-specific growth of nanowires via the vapour-liquid-solid (VLS) mechanism and unlike in the case of spin-coated metal colloids no significant lateral diffusion of metal nanoparticles was observed, in chemically anchored Au nanoparticles. Nanoparticle containing inks allow a user-defined dilution to vary the density of CVD grown nanowires, which was utilized to show the differences in catalytic activities of silver and gold catalysts in the VLS growth.