Software configurable optical test system: a computerized reverse Hartmann test

A software configurable optical test system (SCOTS) based on the geometry of the fringe reflection or phase measuring deflectometry method was developed for rapidly, robustly, and accurately measuring large, highly aspherical shapes such as solar collectors and primary mirrors for astronomical telescopes. In addition to using phase shifting methods for data collection and reduction, we explore the test from the point view of performing traditional optical testing methods, such as Hartmann or Hartmann-Shack tests, in a reverse way. Using this concept, the slope data calculation and unwrapping in the test can also be done with centroiding and line-scanning methods. These concepts expand the test to work in more general situations where fringe illumination is not practical. Experimental results show that the test can be implemented without complex calibration for many applications by taking the geometric advantage of working near the center curvature of the test part. The results also show that the test has a large dynamic range, can achieve measurement accuracy comparable with interferometric methods, and can provide a good complement to interferometric tests in certain circumstances. A variation of this method is also useful for measuring refractive optics and optical systems. As such, SCOTS provides optical manufacturers with a new tool for performing quantitative full field system evaluation.