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Stabilizing protein formulations during air-jet nebulization.

Yacoub Y Albasarah1, Satyanarayana Somavarapu, Kevin M G Taylor

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Lactate dehydrogenase (LDH) degrades during nebulization. Chitosan formulations protected LDH, retaining over 50% activity and improving protein delivery for inhalation therapies.

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Area of Science:

  • Biomaterials Science
  • Pharmaceutical Sciences
  • Protein Formulation

Background:

  • Proteins are challenging to deliver via nebulization due to degradation.
  • Lactate dehydrogenase (LDH) is particularly susceptible to denaturation during air-jet nebulization.
  • Protective delivery systems are needed for effective nebulized protein therapeutics.

Purpose of the Study:

  • To develop and characterize a stable formulation of LDH for nebulization.
  • To evaluate chitosan as a protective agent for LDH during nebulization.
  • To assess the impact of chitosan molecular weight and concentration on LDH stability and aerosol properties.

Main Methods:

  • Complexation of LDH with varying molecular weights and concentrations of chitosan.
  • Characterization of complexes: size, zeta potential.
  • Assessment of aerosol droplet size and LDH delivery using a jet nebulizer and two-stage impinger.

Main Results:

  • Highest molecular weight chitosan formed larger complexes with a positive charge (+29.7mV).
  • Nebulization of unprotected LDH resulted in significant enzyme denaturation and activity loss.
  • Chitosan formulations significantly improved LDH stability, with >50% LDH recovered and up to 62% retained activity.
  • Tween 80 demonstrated an additive protective effect when combined with chitosan.

Conclusions:

  • Chitosan effectively protects lactate dehydrogenase from denaturation during jet nebulization.
  • Chitosan is a promising excipient for creating stable protein formulations for inhalation.
  • Optimized chitosan formulations can enhance the delivery and efficacy of nebulized protein drugs.