Fabrication and characterization of laser pulled platinum microelectrodes with controlled geometry

The development of a reproducible procedure for the fabrication of Pt disk-shaped microelectrodes with characteristic dimensions ranging from 50 nm to 1 μm in diameter was carried out using a laser pulling technique. The governing physical phenomena involved in their fabrication are discussed, and the importance of adding a critical quartz thinning step in the general procedure is demonstrated. The preparation of the microelectrodes involves sealing a platinum wire inside a quartz tubing using a pipet puller, thinning the composite material (platinum/quartz assembly), and laser pulling it to obtain two microelectrodes. The resulting microelectrodes display reproducible well-controlled geometry, which is important to downstream quantitative scanning electrochemical studies and imaging. Mechanical polishing of the microelectrode is required and remains the critical step in the fabrication of nanometer size electrodes. Following production, the microelectrodes are characterized by electron microscopy, scanning electrochemical microscopy, and cyclic voltammetry. Development of these microelectrodes is motivated by their subsequent application to electrocatalysis and their potential in theoretical study because of their well-defined geometry.