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Updated: Jun 2, 2026

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Large-Scale, Automated Production of Adipose-Derived Stem Cell Spheroids for 3D Bioprinting
Published on: March 31, 2022
Scalable robotic biofabrication of tissue spheroids
A Nagy Mehesz1, J Brown, Z Hajdu
1Advanced Tissue Biofabrication Center, Department of Regenerative Medicine and Cell Biology, Medical University of South Carolina, Charleston, USA.
Biofabrication
|May 13, 2011
Summary
This study presents an improved micromolded hydrogel technique for scalable robotic fabrication of uniform tissue spheroids. Automated cell seeding and microrecessions create consistent spheroids, advancing tissue engineering.
Area of Science:
- Biomaterials Science
- Tissue Engineering
- Regenerative Medicine
Background:
- Scalable biofabrication of uniform tissue spheroids is crucial for creating larger tissue and organ constructs.
- Existing methods like hanging drops have limitations in uniformity and scalability.
- Micromolded recessed templates in non-adhesive hydrogels offer a promising scalable approach.
Purpose of the Study:
- To present an improved micromolded hydrogel technique for scalable, uniform tissue spheroid fabrication.
- To enhance the existing micromolded recessed template method for higher throughput and consistency.
- To validate the reliability of this automated method for tissue spheroid generation.
Main Methods:
- Design of a novel mold generating 61 microrecessions per well in a 96-well plate.
- Automated cell seeding into microrecessions using an EpMotion 5070 pipetting machine.
- Comparison of spheroids generated via micromolding with those from the conventional hanging drop method.
Main Results:
- Successful formation of tissue spheroids at the bottom of microrecessions after 48 hours of incubation.
- Micromolded spheroids demonstrated significantly greater uniformity in diameter compared to hanging drop spheroids.
- The automated micromolded method proved reliable for fabricating large numbers of uniform spheroids.
Conclusions:
- The improved micromolded recessed hydrogel technique, combined with automated cell seeding, enables reliable, scalable robotic fabrication of uniform tissue spheroids.
- This method overcomes limitations of conventional techniques, offering enhanced consistency for tissue engineering applications.
- This advancement is vital for the development of bioprinted tissue and organ constructs.

