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Bioreactor Design and Operational System01:29

Bioreactor Design and Operational System

Bioreactors are engineered vessels designed to cultivate microorganisms under controlled conditions for industrial bioprocessing. They maintain sterility and allow precise regulation of pH, temperature, oxygen, and nutrient levels to optimize microbial growth and metabolite production. Bioreactors range from small laboratory units of 1 liter to industrial systems holding up to 500,000 liters, though only about 75% of their volume is actively used for fermentation. The remaining headspace...
Stem Cell Culture01:17

Stem Cell Culture

Stem cell research aims to find ways to use stem cells to regenerate and repair cellular damage. Over time, most adult cells undergo the wear and tear of aging and lose their ability to divide and repair themselves. Stem cells do not display a particular morphology or function. Adult stem cells, which exist as a small subset of cells in most tissues, keep dividing and can differentiate into a number of specialized cells generally formed by that tissue. These cells enable the body to renew and...
Upstream Processing01:27

Upstream Processing

Upstream processing represents a critical phase in biomanufacturing, wherein biological systems such as microorganisms, mammalian cells, or insect cells are cultivated to produce therapeutic proteins, vaccines, enzymes, or other biologically derived products. This phase encompasses all steps from the selection and genetic manipulation of the production organism to the cultivation of cells in bioreactors under tightly controlled environmental conditions.Host Selection and Genetic OptimizationThe...
Cell Culture01:21

Cell Culture

Most vertebrate cells grow in vitro attached to a substrate as a monolayer, called adherent cultures. The flasks and plates used to grow cells are chemically treated to facilitate cell attachment. However, a few cell types, such as hematopoietic cells, can grow in a suspension. In contrast to adherent cultures, suspension cultures can grow in non-treated cultureware using magnetic stirrers or spinner flasks to agitate the culture media
Bioreactor Controls-II01:18

Bioreactor Controls-II

In aerobic fermentations, oxygen is vital for microbial growth and metabolite production. Since air comprises only about 20% oxygen and the gas is poorly soluble in water—just 9 ppm at 20°C—supplying sufficient oxygen becomes a critical challenge, especially in high-demand processes like yeast growth or citric acid production. Even a fully saturated broth may offer only a few seconds of oxygen availability.To address this, sterile or scrubbed air is introduced into the fermentor via a sparger...
Bioreactor Controls-III01:22

Bioreactor Controls-III

Strain improvement is a foundational strategy in industrial microbiology aimed at maximizing microbial productivity, particularly because natural isolates typically yield commercially valuable products in very low concentrations. Although optimizing the culture medium and environmental conditions can improve yields, these adjustments are inherently limited by the organism’s genetic potential. As a result, the focus shifts toward genetic modifications to enhance biosynthetic capacity. The...

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Stem cell cultivation in bioreactors.

Carlos A V Rodrigues1, Tiago G Fernandes, Maria Margarida Diogo

  • 1Department of Bioengineering and Institute for Biotechnology and Bioengineering (IBB), Centre for Biological and Chemical Engineering, Instituto Superior Técnico, Technical University of Lisbon, Av. Rovisco Pais, 1049-001 Lisboa, Portugal.

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Summary

Scaling up stem cell production in bioreactors is crucial for regenerative medicine. This review covers critical parameters, configurations, and technologies for robust, cost-effective stem cell manufacturing.

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Area of Science:

  • Biotechnology
  • Regenerative Medicine
  • Cell Biology

Background:

  • Stem cells are vital for regenerative medicine and drug screening due to their self-renewal and differentiation capabilities.
  • Current donor limitations restrict the number of stem cells available for therapeutic and research applications.
  • In vitro expansion of stem cells is essential to meet the demand for various biomedical applications.

Purpose of the Study:

  • To review recent advancements in stem cell cultivation within bioreactors.
  • To discuss critical culture parameters, bioreactor designs, and novel technologies for bioprocess development.
  • To provide information on systematic, regulatory-compliant, robust, and cost-effective stem cell production.

Main Methods:

  • Review of recent literature on stem cell culture in bioreactors.
  • Analysis of critical parameters influencing stem cell expansion and quality.
  • Examination of different bioreactor configurations and integrated technologies.

Main Results:

  • Bioreactor technology enables scalable in vitro cultivation of stem cells.
  • Optimization of culture parameters (e.g., oxygen, nutrients) is key for efficient expansion.
  • Novel technologies enhance bioprocess control and integration for stem cell manufacturing.

Conclusions:

  • Bioreactor-based cultivation offers a viable solution for generating sufficient stem cells.
  • Systematic development and integration of technologies are necessary for industrial-scale production.
  • This approach supports regulatory compliance and cost-effectiveness in stem cell therapies.