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Area of Science:

  • Optical Metrology
  • Interferometry
  • Surface Profilometry

Background:

  • Phase-shifting interferometry (PSI) is a key technique for high-resolution surface measurements.
  • Two-wavelength interferometry (TWI) extends measurement range by combining wavelengths.
  • Polarizing separation offers a method for in-line configurations.

Purpose of the Study:

  • To present and evaluate a novel two-wavelength phase-shifting in-line interferometry configuration.
  • To compare the efficacy of five- and seven-phase step algorithms in noise reduction.
  • To validate the measurement accuracy against established methods.

Main Methods:

  • Utilized a two-wavelength phase-shifting in-line interferometer with polarizing separation.
  • Implemented and compared five- and seven-phase step algorithms for phase map generation.
  • Applied flat fielding for noise reduction and subtracted independent phase maps to obtain beat-wavelength phase.
  • Converted phase maps to height maps for analysis.

Main Results:

  • The seven-phase step algorithm demonstrated superior noise reduction compared to the five-phase step algorithm.
  • The flat fielding method further enhanced phase map quality.
  • Accurate step height measurements (nominally 1.34 μm) were achieved.
  • Results were in strong agreement with those obtained from a single-shot off-axis geometry.

Conclusions:

  • The developed two-wavelength phase-shifting in-line interferometry configuration is effective for precise metrology.
  • The seven-phase step algorithm combined with flat fielding provides robust phase map generation.
  • This method offers a viable alternative for accurate surface height measurements.