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Related Concept Videos

Bioreactor Controls-III01:22

Bioreactor Controls-III

Strain improvement is a foundational strategy in industrial microbiology aimed at maximizing microbial productivity, particularly because natural isolates typically yield commercially valuable products in very low concentrations. Although optimizing the culture medium and environmental conditions can improve yields, these adjustments are inherently limited by the organism’s genetic potential. As a result, the focus shifts toward genetic modifications to enhance biosynthetic capacity. The...
Scale-Up Processes01:14

Scale-Up Processes

The scale-up of microbial fermentation processes is essential in industrial biotechnology, allowing the transition from laboratory-scale experiments to commercial-scale production while aiming to maintain product yield and quality. This process requires meticulous adjustment of equipment design, process parameters, and contamination control strategies to accommodate increasing culture volumes.At the laboratory scale, cultures are typically maintained in 1 to 10-liter glass or autoclavable...
Microbial Fermentation01:23

Microbial Fermentation

Fermentation is a crucial anaerobic metabolic process that enables microbes to derive energy from sugar without relying on oxygen or an electron transport chain. This process is fundamental to various biological and industrial applications and is classified based on the metabolic products generated.Role of Pyruvate in FermentationPyruvate and its derivatives serve as key electron acceptors in fermentative pathways. The oxidation of NADH to regenerate NAD+ is essential for the continuation of...
Bioreactor Controls-II01:18

Bioreactor Controls-II

In aerobic fermentations, oxygen is vital for microbial growth and metabolite production. Since air comprises only about 20% oxygen and the gas is poorly soluble in water—just 9 ppm at 20°C—supplying sufficient oxygen becomes a critical challenge, especially in high-demand processes like yeast growth or citric acid production. Even a fully saturated broth may offer only a few seconds of oxygen availability.To address this, sterile or scrubbed air is introduced into the fermentor via a sparger...
Bioreactor Design and Operational System01:29

Bioreactor Design and Operational System

Bioreactors are engineered vessels designed to cultivate microorganisms under controlled conditions for industrial bioprocessing. They maintain sterility and allow precise regulation of pH, temperature, oxygen, and nutrient levels to optimize microbial growth and metabolite production. Bioreactors range from small laboratory units of 1 liter to industrial systems holding up to 500,000 liters, though only about 75% of their volume is actively used for fermentation. The remaining headspace...
Upstream Processing01:27

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Upstream processing represents a critical phase in biomanufacturing, wherein biological systems such as microorganisms, mammalian cells, or insect cells are cultivated to produce therapeutic proteins, vaccines, enzymes, or other biologically derived products. This phase encompasses all steps from the selection and genetic manipulation of the production organism to the cultivation of cells in bioreactors under tightly controlled environmental conditions.Host Selection and Genetic OptimizationThe...

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Use of High-Throughput Automated Microbioreactor System for Production of Model IgG1 in CHO Cells
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Using an advanced microfermentor system for strain screening and fermentation optimization.

Dongming Xie1

  • 1DuPont Central Research and Development, Division of Biochemical Science and Engineering, Wilmington, DE, USA. Dongming.Xie@usa.dupont.com

Methods in Molecular Biology (Clifton, N.J.)
|December 7, 2011
PubMed
Summary
This summary is machine-generated.

Microfermentor systems offer an efficient and cost-effective solution for industrial biotechnology. They combine the ease of shake flasks with the control of bench-scale fermentors for strain screening and fermentation optimization.

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Last Updated: May 26, 2026

Use of High-Throughput Automated Microbioreactor System for Production of Model IgG1 in CHO Cells
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Use of High-Throughput Automated Microbioreactor System for Production of Model IgG1 in CHO Cells

Published on: September 28, 2018

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Light-Controlled Fermentations for Microbial Chemical and Protein Production
08:37

Light-Controlled Fermentations for Microbial Chemical and Protein Production

Published on: March 22, 2022

Area of Science:

  • Industrial biotechnology
  • Microbial strain development
  • Bioprocess optimization

Background:

  • Industrial biotechnology relies on microbial strains for producing essential food and industrial products.
  • Strain screening and fermentation optimization are critical steps in developing bioproduction processes.
  • Conventional methods like shake flasks and bench-scale fermentors have limitations in terms of control, cost, and scalability.

Purpose of the Study:

  • To introduce and demonstrate the application of a novel microfermentor system.
  • To highlight the advantages of microfermentors for strain screening and fermentation optimization.
  • To provide a practical example of using microfermentors in bioproduction workflows.

Main Methods:

  • Utilizing a microfermentor system (typically <100 mL) for microbial cultivation.
  • Implementing strain screening protocols within the microfermentor setup.
  • Conducting fermentation optimization experiments using the microfermentor system.

Main Results:

  • Microfermentors provide high controllability, comparable to bench-scale fermentors.
  • The system enables efficient and cost-effective strain screening and process optimization.
  • Achieved results demonstrate the potential for higher efficiency in bioproduction development.

Conclusions:

  • Microfermentor systems represent a significant advancement in industrial biotechnology.
  • They offer a powerful tool for accelerating the development of microbial bioproduction processes.
  • This technology enhances the efficiency and reduces the cost of strain selection and fermentation optimization.