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Updated: May 22, 2026

Automatic Laser-based Geometry Capture for Finite Element Analysis of Weld Beads
Published on: July 25, 2025
A weld defects detection system based on a spectrometer.
Daniel Bebiano1, Sadek C A Alfaro
1Automation and Control Group, University of Brasilia, Universidade de Brasília, Faculdade de Tecnologia, Departamento de Engenharia Mecânica, Brasília - DF, Brazil. CEP: 70910-900;
This study introduces a non-intrusive system using spectroscopy to detect Gas Tungsten Arc Welding (GTAW) defects. Algorithms identify weld flaws by analyzing electric arc radiation, improving quality control.
Area of Science:
- Materials Science and Engineering
- Manufacturing Processes
- Industrial Automation
Background:
- Optimizing industrial production through enhanced quality and cost reduction is crucial.
- Welding processes are integral to manufacturing, necessitating robust monitoring and control systems.
- Existing methods for welding process control often lack non-intrusive, real-time defect detection capabilities.
Purpose of the Study:
- To develop and validate a non-intrusive, on-line monitoring system for detecting defects in Gas Tungsten Arc Welding (GTAW).
- To implement and assess algorithms capable of identifying and localizing weld defects by analyzing electric arc behavior.
- To contribute to improved product quality and reduced production costs in industrial welding applications.
Main Methods:
- Utilized a spectrometer to capture radiation emissions from specific spectral lines of the electric arc.
- Simulated weld defects by intentionally perturbing the electric arc during the welding process.
- Developed and applied change detection algorithms to analyze spectral data for defect identification and localization.
Main Results:
- The developed system successfully detected simulated weld defects by analyzing perturbations in the electric arc's radiation emission.
- The spectrometer provided reliable data on arc disturbances, enabling defect identification.
- Change detection algorithms effectively indicated the presence and location of simulated weld defects.
Conclusions:
- The non-intrusive spectroscopic monitoring system offers a viable method for real-time GTAW weld defect detection.
- The proposed algorithms demonstrate effectiveness in identifying and localizing weld flaws based on arc radiation analysis.
- This technology can contribute to enhanced welding quality control and manufacturing efficiency.

