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Aseptic simulation test challenged with microorganisms for validation of pharmacy operators
Summary
Pharmacy operators showed a high failure rate in aseptic technique during simulated media-fill tests. Optimized testing detected improper practices, highlighting the need for improved sterile compounding protocols.
Area of Science:
- Pharmaceutical Sciences
- Microbiology
Background:
- Aseptic technique is critical in sterile pharmaceutical compounding to prevent microbial contamination.
- Media-fill tests are a standard method for evaluating the effectiveness of aseptic techniques.
Purpose of the Study:
- To assess the aseptic technique of pharmacy operators using simulated media-fill tests.
- To identify deviations from standard protocols in sterile compounding.
Main Methods:
- Simulated aseptic processes were performed using tryptone soya broth, with deliberate contamination of vial stoppers by Enterococcus faecalis.
- Prepared items (vials, syringes, minibags) and finger dabs were incubated for 14 days to detect turbidity and microbial growth.
- Controls and visual inspections were used, with post-incubation filtration and agar plating for clear media.
Main Results:
- Forty percent of operators failed the aseptic technique assessment.
- 2.3% of 300 preparations and 16.7% of finger dabs showed contamination with Enterococcus faecalis.
- No correlation was found between operator experience and media-fill test outcomes.
Conclusions:
- Optimized media-fill tests effectively detect minor protocol deviations in aseptic technique.
- The study provides evidence of improper aseptic practices among pharmacy operators.
- Enhanced testing methods are crucial for ensuring the safety of compounded sterile preparations.

