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Related Concept Videos

Bioreactor Controls-I01:28

Bioreactor Controls-I

Maintaining optimal conditions within fermenters is essential for maximizing microbial productivity and ensuring process efficiency. This lesson focuses on key parameters—temperature, foam, pH, carbon dioxide, oxygen, and pressure—and their precise measurement and control strategies in fermentation systems.Temperature ControlTemperature regulation is critical due to the exothermic nature of many fermentation processes. In small laboratory fermenters, temperature is commonly monitored using...
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Bioreactors are engineered vessels designed to cultivate microorganisms under controlled conditions for industrial bioprocessing. They maintain sterility and allow precise regulation of pH, temperature, oxygen, and nutrient levels to optimize microbial growth and metabolite production. Bioreactors range from small laboratory units of 1 liter to industrial systems holding up to 500,000 liters, though only about 75% of their volume is actively used for fermentation. The remaining headspace...
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Upstream processing represents a critical phase in biomanufacturing, wherein biological systems such as microorganisms, mammalian cells, or insect cells are cultivated to produce therapeutic proteins, vaccines, enzymes, or other biologically derived products. This phase encompasses all steps from the selection and genetic manipulation of the production organism to the cultivation of cells in bioreactors under tightly controlled environmental conditions.Host Selection and Genetic OptimizationThe...
Bioreactor Controls-II01:18

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In aerobic fermentations, oxygen is vital for microbial growth and metabolite production. Since air comprises only about 20% oxygen and the gas is poorly soluble in water—just 9 ppm at 20°C—supplying sufficient oxygen becomes a critical challenge, especially in high-demand processes like yeast growth or citric acid production. Even a fully saturated broth may offer only a few seconds of oxygen availability.To address this, sterile or scrubbed air is introduced into the fermentor via a sparger...
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Strain improvement is a foundational strategy in industrial microbiology aimed at maximizing microbial productivity, particularly because natural isolates typically yield commercially valuable products in very low concentrations. Although optimizing the culture medium and environmental conditions can improve yields, these adjustments are inherently limited by the organism’s genetic potential. As a result, the focus shifts toward genetic modifications to enhance biosynthetic capacity. The...
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Generic Protocol for Optimization of Heterologous Protein Production Using Automated Microbioreactor Technology
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Multi-objective optimal control of dynamic bioprocesses using ACADO Toolkit.

Filip Logist1, Dries Telen, Boris Houska

  • 1Department of Chemical Engineering, BioTeC and Optimization in Engineering Center, KU Leuven W. de Croylaan, Belgium. filip.logist@cit.kuleuven.be

Bioprocess and Biosystems Engineering
|August 1, 2012
PubMed
Summary

Optimizing dynamic bioprocesses involves multiple objectives, resulting in a set of Pareto optimal solutions. The ACADO toolkit efficiently generates these sets for decision-makers to evaluate alternatives.

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Area of Science:

  • Bioprocess Engineering
  • Optimization
  • Computational Biology

Background:

  • Dynamic bioprocesses often present complex optimization challenges with conflicting objectives.
  • This leads to a set of Pareto optimal solutions rather than a single optimum.
  • Decision-makers require efficient methods to navigate and select from these optimal alternatives.

Purpose of the Study:

  • To demonstrate the application of the ACADO Multi-Objective Toolkit for dynamic bioprocess optimization.
  • To assess the toolkit's efficiency and accuracy in generating Pareto sets for bioprocess examples.
  • To provide decision-makers with systematically generated optimal alternatives.

Main Methods:

  • Utilized the ACADO Multi-Objective Toolkit for multi-objective optimization of dynamic bioprocesses.
  • Integrated scalarization strategies like Normal Boundary Intersection and Normalized Normal Constraint.
  • Employed deterministic dynamic optimization approaches such as single and multiple shooting.

Main Results:

  • Successfully generated Pareto sets for multiple dynamic bioprocess examples using the ACADO toolkit.
  • Confirmed the toolkit's capability for efficient and accurate Pareto set generation.
  • The generated Pareto sets are provided as supplementary material.

Conclusions:

  • The ACADO Multi-Objective Toolkit is an effective tool for optimizing dynamic bioprocesses with multiple objectives.
  • Efficient generation of Pareto sets aids decision-makers in evaluating optimal solutions.
  • This approach facilitates systematic selection among trade-off alternatives in bioprocess design and operation.