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Updated: May 19, 2026

A Teleoperated Robotic System-Assisted Percutaneous Transiliac-Transsacral Screw Fixation Technique
Published on: January 6, 2023
Personalized image-based templates for iliosacral screw insertions: a pilot study
Bin Chen1, Yuanzhi Zhang, Shengxiang Xiao
1Department of Orthopaedics, First Affiliated Hospital, Zhejiang University School of Medicine, Hangzhou, 310003, China.
This study evaluated a new method using custom-made 3D-printed guides to help surgeons place screws into the pelvis more accurately. By comparing these personalized templates against standard X-ray guidance, researchers found that the new approach improved screw placement precision, lowered radiation doses for patients, and decreased the total time spent in the operating room.
Area of Science:
- Orthopedic surgery outcomes research within iliosacral screw insertions medicine
- Medical imaging and computer-aided design in surgical oncology
Background:
Stabilizing complex pelvic ring injuries remains a significant challenge for surgeons due to the intricate anatomy of the sacrum. Precise hardware placement is essential to avoid damaging nearby nerves or blood vessels. Prior research has shown that traditional fluoroscopic guidance often relies on repeated imaging to verify trajectory. This reliance frequently leads to prolonged procedural durations and elevated radiation doses for both staff and patients. No prior work had resolved the difficulty of achieving consistent screw positioning in highly distorted fracture patterns. That uncertainty drove the development of patient-specific surgical guides derived from high-resolution imaging data. These tools aim to translate preoperative planning directly into the physical operating environment. This gap motivated the current investigation into whether custom templates outperform conventional techniques in clinical settings.
Purpose Of The Study:
The primary aim of this research was to evaluate the clinical efficacy of personalized templates for guiding screw placement in unstable pelvic ring fractures. This study sought to address the difficulties inherent in stabilizing sacral fractures and iliosacral joint dislocations. Surgeons often struggle with the complex, distorted anatomy present in these types of pelvic injuries. The researchers hypothesized that 3D reconstruction and reverse engineering could provide a more reliable approach than conventional fluoroscopy. By designing custom templates based on patient-specific imaging, the team intended to improve the precision of hardware implantation. This investigation also aimed to determine if such templates could reduce the high radiation doses typically associated with traditional imaging-guided procedures. Furthermore, the study sought to assess whether this technology could decrease the total time required for surgery. This work was motivated by the need for safer and more efficient surgical solutions for complex orthopedic trauma.
Main Methods:
The researchers conducted a comparative analysis involving sixteen patients treated with custom templates and ten patients managed via standard fluoroscopy. This review approach focused on evaluating surgical performance metrics between these two distinct cohorts. Surgeons utilized preoperative computed tomography scans to generate 3D reconstructions of the pelvic anatomy. These digital models facilitated the creation of patient-specific guides designed to direct the trajectory of hardware placement. The team performed a retrospective assessment of clinical records to extract data on screw positioning accuracy. They also quantified the total duration of each operative procedure from incision to closure. Radiation exposure levels were documented for every participant to assess the impact of the new guidance system. This methodology ensured a direct comparison between the novel template-based technique and traditional imaging-dependent workflows.
Main Results:
The study demonstrates that personalized templates significantly improve the accuracy of screw placement compared to conventional fluoroscopic methods. Statistical analysis revealed that the template-guided group achieved superior positioning with a p-value less than 0.05. Radiation exposure was notably lower in the template cohort, showing a significant reduction with a p-value less than 0.01. Furthermore, the total surgery time was shorter for patients treated with custom guides, reaching statistical significance at p less than 0.05. These findings indicate that the integration of 3D-printed templates optimizes the surgical workflow for pelvic ring stabilization. The data suggests that the precision afforded by these tools mitigates the need for repeated intraoperative imaging. Consequently, the surgical team experienced increased efficiency during the stabilization of complex sacral fractures. These results provide evidence that custom-designed guides offer a reliable alternative to standard manual techniques.
Conclusions:
The authors propose that custom guides significantly enhance the precision of hardware implantation compared to standard fluoroscopic techniques. Their findings indicate that these patient-specific tools effectively minimize the duration of surgical procedures. The researchers suggest that the implementation of this technology leads to a measurable decrease in ionizing radiation exposure. This synthesis implies that preoperative 3D planning offers a viable alternative to traditional intraoperative imaging workflows. The study highlights that improved accuracy may reduce the risk of complications associated with malpositioned hardware. These results support the integration of reverse engineering into routine pelvic trauma management protocols. The authors conclude that such personalized approaches provide tangible benefits for both surgical efficiency and patient safety. Future clinical adoption could transform how complex pelvic ring disruptions are addressed in trauma centers.
Frequently Asked Questions
The researchers propose that custom guides improve screw placement accuracy, reduce radiation exposure, and shorten surgery time. These outcomes were compared against conventional fluoroscopic guidance, which typically requires more frequent imaging and longer operative durations to ensure correct hardware positioning.
The team utilized 3D reconstruction and reverse engineering to create patient-specific guides. These tools were derived from preoperative computed tomography scans, allowing for a tailored fit that matches the unique anatomy of each individual patient's pelvic ring.
The authors state that the complex, distorted anatomy of unstable pelvic ring fractures makes standard imaging difficult. These guides are necessary to provide a stable, pre-planned trajectory that avoids the anatomical variability often encountered during manual screw insertion.
Computed tomography data serves as the foundation for the 3D models. This imaging modality provides the high-resolution anatomical detail required to design templates that accurately reflect the patient's specific fracture pattern and bone geometry.
The researchers measured screw position accuracy, total radiation exposure, and overall surgery time. They observed statistically significant improvements in all three metrics when comparing the template-guided group to the conventional fluoroscopy cohort.
The authors propose that this technology could become a standard approach for managing unstable pelvic ring injuries. They suggest that the integration of personalized planning tools will likely improve patient outcomes by increasing the reliability of complex orthopedic interventions.

