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Related Concept Videos

Bioreactor Controls-II01:18

Bioreactor Controls-II

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In aerobic fermentations, oxygen is vital for microbial growth and metabolite production. Since air comprises only about 20% oxygen and the gas is poorly soluble in water—just 9 ppm at 20°C—supplying sufficient oxygen becomes a critical challenge, especially in high-demand processes like yeast growth or citric acid production. Even a fully saturated broth may offer only a few seconds of oxygen availability.To address this, sterile or scrubbed air is introduced into the...
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Bioreactor Design and Operational System01:29

Bioreactor Design and Operational System

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Bioreactors are engineered vessels designed to cultivate microorganisms under controlled conditions for industrial bioprocessing. They maintain sterility and allow precise regulation of pH, temperature, oxygen, and nutrient levels to optimize microbial growth and metabolite production. Bioreactors range from small laboratory units of 1 liter to industrial systems holding up to 500,000 liters, though only about 75% of their volume is actively used for fermentation. The remaining headspace...
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Upstream Processing01:27

Upstream Processing

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Upstream processing represents a critical phase in biomanufacturing, wherein biological systems such as microorganisms, mammalian cells, or insect cells are cultivated to produce therapeutic proteins, vaccines, enzymes, or other biologically derived products. This phase encompasses all steps from the selection and genetic manipulation of the production organism to the cultivation of cells in bioreactors under tightly controlled environmental conditions.Host Selection and Genetic OptimizationThe...
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Related Experiment Video

Updated: May 6, 2026

Microfluidic Picoliter Bioreactor for Microbial Single-cell Analysis: Fabrication, System Setup, and Operation
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Microfluidic multi-input reactor for biocatalytic synthesis using transketolase.

James Lawrence1, Brian O'Sullivan, Gary J Lye

  • 1Department of Biochemical Engineering, University College London, Torrington Place, London WC1E 7JE, UK.

Journal of Molecular Catalysis. B, Enzymatic
|November 5, 2013
PubMed
Summary
This summary is machine-generated.

A novel multi-input microfluidic reactor enables continuous-flow biocatalysis by mimicking fed-batch strategies. This approach significantly enhances output concentration and throughput for specialty chemical production.

Keywords:
Fed-batchLaser fabricationMicro reactorMicrofluidic reactorTransketolase

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Area of Science:

  • Biocatalysis and biochemical engineering
  • Microfluidics and continuous-flow chemistry
  • Specialty chemical synthesis

Background:

  • Biocatalytic synthesis in continuous-flow microreactors is crucial for specialty chemicals.
  • High substrate concentrations can inhibit or denature biocatalysts, limiting yields.
  • Existing fed-batch reactors solve this but lack a continuous-flow solution.

Purpose of the Study:

  • To design a novel multi-input microfluidic reactor for continuous-flow biocatalysis.
  • To adapt fed-batch substrate feeding strategies to a continuous-flow microreactor.
  • To overcome limitations of high substrate concentrations in microreactor systems.

Main Methods:

  • Development of a multi-input microfluidic reactor for controlled substrate feeding.
  • Application of the transketolase (TK)-catalyzed reaction using lithium hydroxypyruvate (HPA) and glycolaldehyde (GA).
  • Demonstration of a transposed fed-batch substrate feeding strategy in the microreactor.

Main Results:

  • Achieved a 4.5-fold increase in output concentration compared to single-input reactors.
  • Demonstrated a 5-fold increase in throughput using the novel reactor design.
  • Successfully implemented a continuous-flow fed-batch strategy for biocatalysis.

Conclusions:

  • The multi-input microfluidic reactor effectively addresses substrate inhibition in continuous-flow biocatalysis.
  • This technology offers a viable continuous-flow alternative to fed-batch systems for specialty chemical production.
  • The developed reactor enhances both concentration and throughput, improving process efficiency.