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Optimizing Saccharomyces cerevisiae fermentation with a fed-batch process significantly improved ethanol yield and productivity. Process modifications further enhanced efficiency, reducing residual sucrose and shortening fermentation time.

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Area of Science:

  • Biotechnology
  • Biochemical Engineering
  • Industrial Microbiology

Background:

  • Ethanol production relies on efficient yeast fermentation to reduce industrial costs.
  • Saccharomyces cerevisiae strains with flocculant characteristics are key for optimizing fermentation processes.

Purpose of the Study:

  • To optimize alcoholic fermentation using a fed-batch process with Saccharomyces cerevisiae.
  • To determine optimal conditions for maximizing ethanol yield and productivity.
  • To develop a kinetic model for substrate and product inhibition.

Main Methods:

  • Utilized Central Composite Design (CCD) to identify optimal fermentation parameters.
  • Employed a fed-batch process with Saccharomyces cerevisiae.
  • Developed a kinetic model to describe fermentation inhibition.

Main Results:

  • Optimal conditions (170 g/L sucrose, 40% v/v inoculum, 6h filling time) yielded 92.20% theoretical yield and 6.01 g/L h productivity.
  • Process modifications (medium recirculation, increased inoculum) reduced residual sucrose to 2.8 g/L in 9h, increasing yield to 92.75% and productivity to 9.26 g/L h.
  • Developed kinetic model showed good fit with experimental data, with maximum specific growth rates of 0.103 h⁻¹ (model) and 0.080 h⁻¹ (reactor).

Conclusions:

  • Fed-batch fermentation with Saccharomyces cerevisiae can be optimized for enhanced ethanol production.
  • Process modifications are effective in improving fermentation efficiency and reducing residual substrate.
  • The developed kinetic model accurately describes fermentation behavior and inhibition kinetics.