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A vision-based self-calibration method for robotic visual inspection systems.

Shibin Yin1, Yongjie Ren, Jigui Zhu

  • 1State Key Laboratory of Precision Measuring Technology and Instruments, Tianjin University, Tianjin 300072, China. yongjieren@tju.edu.cn.

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Summary
This summary is machine-generated.

This study introduces a vision-based robot self-calibration method for evaluating kinematic parameter errors. The approach simplifies industrial calibration, enhancing accuracy and convenience without external equipment.

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Area of Science:

  • Robotics
  • Computer Vision
  • Mechanical Engineering

Background:

  • Robot calibration is crucial for accuracy in industrial applications.
  • Conventional methods often require expensive equipment and complex setups.
  • Accurate kinematic parameter identification is essential for reliable robot performance.

Purpose of the Study:

  • To propose a vision-based robot self-calibration method.
  • To evaluate kinematic parameter errors using a visual sensor on the end-effector.
  • To enable industrial calibration without external apparatus.

Main Methods:

  • A line-structured laser sensor defines the robot's Tool Center Point (TCP).
  • A mathematical model links misalignment errors to kinematic and TCP position errors.
  • An iterative algorithm identifies errors based on fixed point constraints.

Main Results:

  • The method eliminates the need for robot-based-frame and hand-to-eye calibrations.
  • It shortens the error propagation chain, improving accuracy and convenience.
  • Experimental validation on an ABB IRB2400 robot showed significant improvements in measurement accuracy.

Conclusions:

  • The proposed vision-based self-calibration method is effective for industrial robots.
  • It offers a more accurate and convenient alternative to traditional calibration techniques.
  • Optimal fixed point configurations enhance the performance of robotic visual inspection systems.