Swainsonine, a novel fungal metabolite: optimization of fermentative production and bioreactor operations using...

The optimization of bioreactor operations towards swainsonine production was performed using an artificial neural network coupled evolutionary program (EP)-based optimization algorithm fitted with experimental one-factor-at-a-time (OFAT) results. The effects of varying agitation (300-500 rpm) and aeration (0.5-2.0 vvm) rates for different incubation hours (72-108 h) were evaluated in bench top bioreactor. Prominent scale-up parameters, gassed power per unit volume (P g/V L, W/m(3)) and volumetric oxygen mass transfer coefficient (K L a, s(-1)) were correlated with optimized conditions. A maximum of 6.59 ± 0.10 μg/mL of swainsonine production was observed at 400 rpm-1.5 vvm at 84 h in OFAT experiments with corresponding P g/VL and K L a values of 91.66 W/m(3) and 341.48 × 10(-4) s(-1), respectively. The EP optimization algorithm predicted a maximum of 10.08 μg/mL of swainsonine at 325.47 rpm, 1.99 vvm and 80.75 h against the experimental production of 7.93 ± 0.52 μg/mL at constant K L a (349.25 × 10(-4) s(-1)) and significantly reduced P g/V L (33.33 W/m(3)) drawn by the impellers.