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Analysis of microbiological contamination in mixed pressed ham and cooked sausage in Korea
Myoung-Su Park1, Jun Wang1, Joong-Hyun Park1
1Department of Food Science and Biotechnology and Institute of Bioscience and Biotechnology, Kangwon National University, Chuncheon, Gangwon 200-701, Korea.
Abstract:
The objective of this study was to investigate the microbial contamination levels (aerobic bacteria plate count [APC], coliforms, Escherichia coli, Staphylococcus aureus, and Listeria monocytogenes) in mixed pressed ham and cooked sausage. A total of 180 samples were collected from factories with and without hazard analysis critical control point (HACCP) systems at four steps: after chopping (AC), after mixing (AM), cooling after the first heating process, and cooling after the second heating process. For ham, APCs and coliform and E. coli counts increased when ingredients were added to the meat at the AC step. Final product APC was 1.63 to 1.85 log CFU/g, and coliforms and E. coli were not detected. S. aureus and L. monocytogenes were found in nine (15.0%) and six (10.0%) samples, respectively, but only at the AC and AM steps and not in the final product. Sausage results were similar to those for ham. The final product APC was 1.52 to 3.85 log CFU/g, and coliforms and E. coli were not detected. S. aureus and L. monocytogenes were found in 29 (24.2%) and 25 (20.8%) samples at the AC and AM steps, respectively, but not in the final product. These results indicate that the temperature and time of the first and second heating are of extreme importance to ensure the microbiological safety of the final product regardless of whether a HACCP system is in place. Microorganism contamination must be monitored regularly and regulations regarding sanitization during processing should be improved. Education regarding employee personal hygiene, environmental hygiene, prevention of cross-contamination, ingredient control, and step-by-step process control is needed to reduce the risk of food poisoning.
Insights
Microbial contamination in ham and sausage is reduced by proper heating, not solely by HACCP systems. Ensuring correct temperature and time during processing is crucial for food safety.
Area of Science:
- Food Microbiology
- Food Safety
- Microbial Contamination
Background:
- Microbial contamination in processed meats like ham and sausage poses a significant food safety risk.
- Hazard Analysis Critical Control Point (HACCP) systems are widely implemented to mitigate these risks.
- Understanding contamination dynamics at various processing stages is essential for effective control.
Purpose of the Study:
- To investigate microbial contamination levels in mixed pressed ham and cooked sausage.
- To assess the impact of processing steps and HACCP systems on microbial load.
- To identify critical control points for reducing microbial contamination.
Main Methods:
- Collected 180 samples of ham and sausage from factories with and without HACCP.
- Sampled at four stages: after chopping, after mixing, and after two heating processes.
- Quantified aerobic bacteria plate count (APC), coliforms, E. coli, S. aureus, and L. monocytogenes.
Main Results:
- Microbial counts (APC, coliforms, E. coli) increased after ingredient addition but were below detection limits in final products.
- Staphylococcus aureus and Listeria monocytogenes were detected in early stages (chopping, mixing) but not in final products.
- Heating processes were critical for reducing microbial load, irrespective of HACCP implementation.
Conclusions:
- Effective heating temperature and time are paramount for ensuring the microbiological safety of processed meats.
- Regular monitoring of contamination and improved sanitization regulations are necessary.
- Enhanced education on hygiene, cross-contamination prevention, and process control is vital to reduce food poisoning risks.
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