Industrial scale pilot plant operation by Kefir yeast cells immobilized on delignified cellulosic material for whey...

Kefir yeast cells immobilized on Delignified Cellulosic Materials (DCM) is proposed as a suitable form of biocatalyst for whey treatment. A bioreactor of 11.000L was used in all experiments. 5 repeated batch fermentations were taken place with whey volumes of 3000L and 5000L. Fermentation times achieved were below 15 h and final ethanol concentration was of the level of 2%v/v. Residual sugar was low while conversion rate reached 95%. In a second frame of experiments the immobilized cells bioreactor was operated on a feed-batch process, beginning from 2000L of whey and adding 2000L in every feed. In a third frame of experiments, whey fermentation was performed on a continuous operation for a period of 13 days. The system retained its operational stability, exhibiting relatively high ethanol yield and ethanol productivity. All experiments indicated that the biocatalyst of kefir yeast cells immobilized on delignified cellulosic materials has a carry through property on whey fermentation on industrial scale.