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Evaluating and modifying Johanson's rolling model to improve its predictability.

Mingda Bi1, Fernando Alvarez-Nunez1, Francisco Alvarez1

  • 1Formulation Group, Pharmaceutical R&DAmgen IncThousand OaksCalifornia91320.

Journal of Pharmaceutical Sciences
|May 21, 2014
PubMed
Summary
This summary is machine-generated.

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Johanson's rolling theory was tested for predicting roll compaction pressure. A modified model accurately predicts maximum roll surface pressure, improving pharmaceutical formulation analysis.

Area of Science:

  • Pharmaceutical Sciences
  • Chemical Engineering
  • Materials Science

Background:

  • Roll compaction is a key process in pharmaceutical manufacturing for producing solid dosage forms.
  • Accurate prediction of roll surface pressure is crucial for controlling ribbon density and tablet quality.
  • Johanson's rolling theory is a theoretical model used to estimate pressures in powder compaction.

Purpose of the Study:

  • To evaluate the predictive accuracy of Johanson's rolling theory for maximum roll surface pressure in pharmaceutical roll compaction.
  • To compare predictions from Johanson's model with experimental data from roller compaction and die compression.

Main Methods:

  • Three model pharmaceutical formulations were subjected to roller compaction using a Gerteis Mini Pactor.
Keywords:
die compressionformulationmaterial sciencemathematical modelmechanical propertiesmodified Johanson's rolling modelpowder technologyroller compaction

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  • Experiments were conducted across various combinations of roll forces and roll gaps.
  • Ribbon density was measured, and maximum roll surface pressure was predicted using Johanson's model and compared to die compression data.
  • Main Results:

    • Johanson's original model overpredicted the maximum roll surface pressure compared to die compression for achieving equivalent ribbon densities.
    • The root cause for the overprediction was identified and addressed.
    • A modified Johanson's rolling model demonstrated reasonably accurate predictions for the experimental conditions.

    Conclusions:

    • The original Johanson's rolling theory requires modification for accurate prediction of maximum roll surface pressure in pharmaceutical roller compaction.
    • The corrected model provides a valuable tool for optimizing roll compaction parameters and ensuring consistent product quality.
    • This study contributes to a better understanding of powder compaction mechanics in pharmaceutical manufacturing.