Multifunctional superhydrophobic polymer/carbon nanocomposites: graphene, carbon nanotubes, or carbon black?

Superhydrophobic surfaces resisting water penetration into their texture under dynamic impact conditions and offering simultaneously additional functionalities can find use in a multitude of applications. We present a facile, environmentally benign, and economical fabrication of highly electrically conductive, polymer-based superhydrophobic coatings, with impressive ability to resist dynamic water impalement through droplet impact. To impart electrical conductivity, the coatings were prepared by drop casting suspensions with loadings of different kinds of carbon nanoparticles, namely, carbon black (CB), carbon nanotubes (CNT), graphene nanoplatelets (GNP) and their combinations, in a fluoropolymer dispersion. At 50 wt % either CB or CNT, the nanocomposite coatings resisted impalement by water drops impacting at 3.7 m/s, the highest attainable speed in our setup. However, when tested with 5 vol % isopropyl alcohol-water mixture, i.e., a lower surface tension liquid posing a stiffer challenge with respect to impalement, only the CB coatings retained their impalement resistance behavior. GNP-based surfaces featured very high conductivity ∼1000 S/m, but the lowest resistance to water impalement. The optimal performance was obtained by combining the carbon fillers. Coatings containing CB:GNP:polymer = 1:1:2 showed both excellent impalement resistance (up to 3.5 m/s with 5 vol % IPA-water mixture drops) and electrical conductivity (∼1000 S/m). All coatings exhibited superhydrophobic and oleophilic behavior. To exemplify the additional benefit coming from this property, the CB and the optimal, combined CB/GNP coatings were used to separate mineral oil and water through filtration of their mixture.