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Updated: Apr 25, 2026

Potentiodynamic Corrosion Testing
Published on: September 4, 2016
Systemic toxicity related to metal hip prostheses.
S M Bradberry1, J M Wilkinson, R E Ferner
1West Midlands Poisons Unit, City Hospital , Birmingham , UK.
Revision hip replacements can cause systemic cobalt toxicity, leading to neurological, cardiac, and thyroid issues. Removal of the prosthesis often improves symptoms, with revised ceramic-to-metal implants posing the highest risk.
Area of Science:
- Orthopedic Surgery
- Toxicology
- Biomaterials Science
Background:
- Total hip replacements (THRs) have a high revision rate (1 in 8 within 10 years), primarily due to wear-related complications.
- Bearing surfaces of THRs, including cobalt/chromium, stainless steel, ceramic, or polyethylene, can release metal ions.
- Friction and corrosion in THR components can elevate local and systemic metal concentrations.
Purpose of the Study:
- To systematically review published reports on systemic toxicity linked to metals from hip implants.
- To establish criteria for assessing patients with suspected metal-induced systemic toxicity.
Main Methods:
- Searched Medline and Embase databases (1950-2014) for studies on chromium/cobalt toxicity in prostheses.
- Included PubMed searches for relevant MeSH terms and keywords.
- Analyzed 26 papers describing 18 individual cases of systemic toxicity.
Main Results:
- Systemic toxicity was observed in patients with revised ceramic-to-metal bearings (10 cases) and metal-on-metal prostheses (8 cases).
- Manifestations included neuro-ocular (14 patients), cardiotoxicity (11 patients), and thyroid toxicity (9 patients).
- Elevated blood cobalt concentrations were noted, particularly in patients with revised ceramic-to-metal implants.
Conclusions:
- High circulating cobalt concentrations from failed hip replacements can cause neurological damage, hypothyroidism, and cardiomyopathy.
- Accelerated wear in revised ceramic-to-metal implants presents a greater risk for systemic cobalt toxicity than primary metal-on-metal implants.
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