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Updated: Apr 18, 2026

Application of Design Aspects in Uniaxial Loading Machine Development
Published on: September 19, 2018
The evolution of the trunnion.
Asim Rajpura1, Timothy N Board
1The Centre for Hip Surgery, Wrightington Hospital, Wigan - UK.
Concerns about implant modularity, specifically femoral stem trunnion wear and corrosion, are increasing. This review examines design evolution and contemporary issues, highlighting the need for standardization to mitigate adverse reactions to metal debris.
Area of Science:
- Orthopedic surgery
- Biomaterials science
- Medical device engineering
Background:
- Implant modularity, particularly the femoral stem trunnion, faces scrutiny due to wear, corrosion, and adverse reactions to metal debris.
- Existing trunnion designs show significant variations despite apparent similarities across manufacturers, indicating a lack of standardization.
Purpose of the Study:
- To review the evolution and development of the femoral stem trunnion.
- To relate design history to current issues of wear, corrosion, and adverse reactions.
- To discuss potential solutions and preventative measures for these implant-related problems.
Main Methods:
- Literature review of femoral stem trunnion design evolution.
- Analysis of contemporary issues related to implant modularity.
- Discussion of wear, corrosion, and adverse reactions to metal debris.
Main Results:
- Lack of standardization in femoral stem trunnion designs persists.
- Increased prevalence of wear and corrosion issues linked to design changes and larger metal head sizes.
- Potential for adverse reactions to metal debris necessitates careful consideration.
Conclusions:
- Standardization of femoral stem trunnion design is crucial.
- Addressing wear and corrosion requires attention to design modifications and head size.
- Mitigating adverse reactions to metal debris is essential for patient safety.
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