Dephosphorization of High-Phosphorus Iron Ore Using Different Sources of Aspergillus niger Strains

High-phosphorus iron ore is traditionally dephosphorized by chemical process with inorganic acids. However, this process is not recommended nowadays because of its high cost and consequent environmental pollution. With the current tendency for development of a low-cost and eco-friendly process, dephosphorization of high-phosphorus iron ore through microbial process with three different sources of Aspergillus niger strains was studied in this study. Results show that the three strains of A. niger could grow well in the broth, and effectively remove phosphate from high-phosphorus iron ore during the experiments. Meanwhile, the total iron in the broth was also increased. Acidification of the broth seemed to be the major mechanism for the dephosphorization by these strains. High-pressure liquid chromatography analysis indicated that various organic acids were secreted in the broth, which caused a significant drop of the broth pH. Scanning electron microscopy of ore residues revealed that the high-phosphorus iron ore was obviously destroyed by the actions of these strains. Ore residues by energy-dispersive X-ray microanalysis and Fourier transform infrared spectroscopy indicated that the phosphate was obviously removed from the high-phosphorus iron ore. The optimization of the dephosphorization by these strains was also investigated, and the maximum percentages of phosphate removal were recorded at temperature 27-30 °C, initial pH 5.0-6.5, particle size 0.07-0.1 mm, and pulp density of 2-3% (w/v), respectively. The fungus A. niger was found to have good potential for the dephosphorization of high-phosphorus iron ore, and this microbial process seems to be economic and effective in the future industrial application.