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Liposomes Size Engineering by Combination of Ethanol Injection and Supercritical Processing
Islane Espirito Santo1, Roberta Campardelli2, Elaine Cabral Albuquerque3
1Department of Industrial Engineering, University of Salerno Fisciano Salerno 84084 Italy; Industrial Engineering Program, Polytechnic School, Federal University of Bahia Salvador Bahia 40210-630 Brazil.
Journal of Pharmaceutical Sciences
|July 28, 2015
Summary
Supercritical fluid extraction efficiently removes ethanol from liposome suspensions, creating stable nanosomes. This process also enhances drug encapsulation efficiency, offering a scalable, single-step solution for nanomedicine production.
Area of Science:
- Pharmaceutical Technology
- Materials Science
- Chemical Engineering
Background:
- Liposome suspensions often contain ethanol residue requiring removal.
- Controlling liposome size and distribution is crucial for nanomedicine applications.
- Current methods for liposome processing can be complex and multi-step.
Purpose of the Study:
- To develop a single-step method for ethanol removal and liposome size reduction using supercritical fluid extraction.
- To produce stable nanosomes with controlled size and distribution.
- To evaluate the impact of supercritical processing on drug encapsulation efficiency.
Main Methods:
- Supercritical fluid extraction using a high-pressure packed tower.
- Exploration of various operating pressures, temperatures, and gas-to-liquid ratios.
- Characterization of liposomes using Z-potential and Transmission Electron Microscopy (TEM).
Main Results:
- Ethanol was successfully extracted to levels as low as 400 ppm.
- Supercritical processing reduced liposome size and improved distribution, yielding nanosomes (approx. 180 ± 40 nm).
- Drug encapsulation efficiency for fluorescein reached 90% when processed in a water/fluorescein solution.
Conclusions:
- Supercritical fluid extraction is an effective method for producing stable nanosomes with controlled size.
- The process preserves liposome integrity and enhances drug encapsulation efficiency.
- This technology offers a scalable, integrated solution for nanomedicine manufacturing.

