Design of a novel integrated position sensor based on Hall effects for linear oscillating actuator

Linear oscillating actuator provides linear reciprocate motion directly without other auxiliary components, which is suitable for high integration applications in aerospace industry. Accurate position control is essential for linear oscillating motor and relies on concise measurement of mover position. However, most position measurements are dependent on external complicated sensors, which hinders further integration of linear oscillating actuation system. In this paper, a novel position sensing system for linear oscillating actuator based on Hall effects is proposed to achieve accurate and high integration measurement simultaneously. Axial sensing magnetic field with approximately linear relationship with position is created for direct and convenient measurement. Analytical model of sensing magnetic field is set up for optimization and validated by finite element method and experimental results. Finally, sensing magnets are integrated into motor prototype for experiments. Dynamic position results are tested in experiments and prove to be effective and accurate for position sensing with short-stroke.