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Published on: February 3, 2023
Recent progress in continuous and semi-continuous processing of solid oral dosage forms: a review
Michał Teżyk1,2, Bartłomiej Milanowski2, Andrzej Ernst1
1a Gedeon Richter Polska Sp. z o.o. , Grodzisk Mazowiecki , Poland ;
The pharmaceutical industry is transitioning to continuous manufacturing for solid oral dosage forms. This shift requires a change in mindset to fully realize the benefits of continuous processing over traditional batch methods.
Area of Science:
- Pharmaceutical Manufacturing
- Chemical Engineering
- Process Technology
Background:
- The pharmaceutical industry is exploring innovative production concepts like continuous manufacturing.
- Traditional batch-wise production is being challenged by modern continuous manufacturing models.
Purpose of the Study:
- To present technological advancements in continuous and semi-continuous processing for solid oral dosage forms.
- To review sophisticated integrated continuous manufacturing systems.
Main Methods:
- Review of single unit processes adaptable to continuous manufacturing.
- Discussion of semi-continuous processing concepts.
- Analysis of integrated production systems from powder to final dosage form.
- Description of end-to-end production approaches linking API synthesis with dosage form manufacturing.
Main Results:
- Growing scientific interest in continuous processing for pharmaceuticals.
- Development of integrated continuous manufacturing lines ('powder to tablet').
- Research focuses on process parameter influence, process analytical technology, control systems, and computational methods.
- Successful integration of primary and secondary production steps in continuous lines.
Conclusions:
- A shift in mindset is crucial for evaluating the advantages and disadvantages of continuous manufacturing.
- Adoption of continuous processing requires a comprehensive understanding of its implications.
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