Compound Method to Disperse CaCO3 Nanoparticles to Nano-Size in Water

The invalidation of CaCO3 nanoparticles (nCaCO3) is often caused by the fact of agglomeration and inhomogeneous dispersion which limits its application into water-based drilling muds for low permeability reservoirs such as coalbed methane reservoir and shale gas/oil reservoir. Effective methods to disperse nCaCO3 to nano-size (≤ 100 nm) in water have seldom been reported. Here we developed a compound method containing mechanical stirring, ultrasonic treatment, the use of surfactant and stabilizer to disperse nCaCO3 in water. It comprises the steps adding 2% nCaCO3, 1% sodium dodecyl sulfonate (SDS), 2% cetyltrimethyl ammonium bromide (CTAB), 2% OP-10, 3% to 4% biopolymer (XC) in water successively, stirring it at a shear rate of 6000 to 8000 r/min for 15 minutes and treating it with ultrasonic at a frequency of 28 KHz for 30 to 40 minutes. The dispersed nCaCO3 was characterized with scanning electron microscope (SEM), transmission electron microscope (TEM) and particle size distribution (PSD) tests. We found that nCaCO3 could be dispersed to below 100 nm in water and the medium value of nCaCO3 was below 50 nm. This method paved the way for the utilization of nCaCO3 in drilling fluid and completion fluid for low permeability reservoirs such as coal seams and shale gas/oil formations.