Design and development of magnetorheological fluid-based passive actuator

We present the design and experimental validation of a magnetorheological (MR) fluid-based passive actuator for tele-robotic bone biopsy procedures. With Finite Element Method Magnet (FEMM) software, the required uniform magnetic field circuit design was simulated. An 1100 turn 24 AWG copper wire coil wrapped around a magnetic core was used to create a magnetic field. The field strength was measured with a Hall effect sensor, and compared to the simulation. The maximum magnetic field flux produced by a constant current of 1.4 A was 0.2 T, similar to the simulation results. A series of quasi-static experiments were conducted to characterize the forces generated by the MR fluid-based actuator under various currents up to 12 N. An analytical model was developed to validate the measurements from the passive actuator.