Generation of Silicone Poly-HIPEs with Controlled Pore Sizes via Reactive Emulsion Stabilization

Macrocellular silicone polymers are obtained after solidification of the continuous phase of a poly(dimethylsiloxane) emulsion, which contains poly(ethylene glycol) drops of sub-millimetric dimensions. Coalescence of the liquid template emulsion is prohibited by a reactive blending approach. The relationship is investigated in detail between the interfacial properties and the emulsion stability, and micro- and millifluidic techniques are used to generate macrocellular polymers with controlled structural properties over a wider range of cell sizes (0.2-2 mm) and volume fractions of the continuous phase (0.1%-40%). This approach could easily be transferred to a wide range of polymeric systems.