Injury Surveillance and Safety Considerations for Large-Format Lead-Acid Batteries Used in Mining Applications
Miguel Angel Reyes1, Thomas Novak2
1Office of Mine Safety and Health Research, National Institute for Occupational Safety and Health, Pittsburgh, PA 15216 USA.
Summary
Mining operations face hazards from large lead-acid batteries. This study suggests design modifications, like lighter lids and improved connectors, to enhance safety for battery maintenance and repair in underground coal mines.
Area of Science:
- Occupational Safety and Health
- Mining Engineering
- Battery Technology
Background:
- Large lead-acid batteries are critical for powering vehicles in the mining industry.
- Improper maintenance of these batteries poses significant mechanical and electrical hazards in underground coal mines.
Purpose of the Study:
- To investigate safety interventions for lead-acid batteries used in mining.
- To identify practical design modifications to mitigate hazards during battery maintenance and repair.
Main Methods:
- Review of the Mine Safety and Health Administration accident/illness/injury database.
- Investigation into the design and implementation of lead-acid batteries for safety.
Main Results:
- A significant number of mining injuries are linked to lead-acid battery maintenance.
- Common injuries include burns from electrical arcing, acid exposure, strained muscles, and crushed hands.
Conclusions:
- Practical design modifications can improve safety.
- Recommendations include reducing battery lid size/weight with lift assists and using five-pole cable connectors.
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