High-throughput technology for novel SO₂ oxidation catalysts

We review the state of the art and explain the need for better SO₂ oxidation catalysts for the production of sulfuric acid. A high-throughput technology has been developed for the study of potential catalysts in the oxidation of SO₂ to SO₃. High-throughput methods are reviewed and the problems encountered with their adaptation to the corrosive conditions of SO₂ oxidation are described. We show that while emissivity-corrected infrared thermography (ecIRT) can be used for primary screening, it is prone to errors because of the large variations in the emissivity of the catalyst surface. UV-visible (UV-Vis) spectrometry was selected instead as a reliable analysis method of monitoring the SO₂ conversion. Installing plain sugar absorbents at reactor outlets proved valuable for the detection and quantitative removal of SO₃ from the product gas before the UV-Vis analysis. We also overview some elements used for prescreening and those remaining after the screening of the first catalyst generations.