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Updated: Mar 7, 2026

Fabrication of Superhydrophobic Metal Surfaces for Anti-Icing Applications
Published on: August 15, 2018
Exceptional Anti-Icing Performance of Self-Impregnating Slippery Surfaces
Christos Stamatopoulos1, Jaroslav Hemrle2, Danhong Wang1
1Laboratory of Thermodynamics in Emerging Technologies, Mechanical and Process Engineering Department, ETH Zürich , Sonneggstrasse 3, 8092 Zurich, Switzerland.
Abstract:
A heat exchange interface at subzero temperature in a water vapor environment exhibits high probability of frost formation due to freezing condensation, a factor that markedly decreases the heat transfer efficacy due to the considerable thermal resistance of ice. Here we report a novel strategy to delay ice nucleation on these types of solid-water vapor interfaces. With a process-driven mechanism, a self-generated liquid intervening layer immiscible to water is deposited on a textured superhydrophobic surface and acts as a barrier between the water vapor and the solid substrate. This liquid layer imparts remarkable slippery conditions resulting in high mobility of condensing water droplets. A large increase of the ensuing ice coverage time is shown compared to the cases of standard smooth hydrophilic or textured superhydrophobic surfaces. During deicing of these self-impregnating surfaces we show an impressive tendency of ice fragments to skate expediting defrosting. Robustness of such surfaces is also demonstrated by operating them under subcooling for at least 490 h without a marked degradation. This is attributed to the presence of the liquid intervening layer, which protects the substrate from hydrolyzation, enhancing longevity and sustaining heat transfer efficiency.
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