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Optimizing Minimally Invasive Spine Surgery: A Fully 3D CT O-Arm Navigated Workflow in MIS TLIF
Published on: October 17, 2025
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A low invasiveness patient's specific template for spine surgery
Farhad Azimifar1, Kamran Hassani1, Amir Hossein Saveh2
11 Department of Biomechanics, Science and Research Branch, Islamic Azad University, Tehran, Iran.
Summary
This study introduces a novel 3D-printed drill guide template for pedicle screw placement, significantly reducing cortex perforation risks in spinal surgery compared to traditional free-hand techniques.
Area of Science:
- Spinal Surgery
- Medical Device Design
- Additive Manufacturing
Background:
- Free-hand pedicle screw placement carries high risks due to limitations in 2D medical imaging.
- Computer-assisted systems exist but can be complex and costly.
- Digital technology offers potential to improve accuracy and reduce manual intervention.
Purpose of the Study:
- To design, analyze, manufacture, and evaluate a patient-specific drill guide template for lumbar pedicle screw placement.
- To compare the accuracy of the novel template against the free-hand technique under fluoroscopy.
- To assess the potential for reducing intraoperative risks associated with pedicle screw insertion.
Main Methods:
- Development of a patient-specific drill guide template using additive manufacturing technology.
- Clinical verification of the template's accuracy in lumbar and sacral regions.
- Comparison of the template-guided technique with the conventional free-hand method using fluoroscopic guidance.
Main Results:
- The novel drill guide template demonstrated a substantial reduction in cortex perforation incidence.
- The patient-specific template proved accurate and reliable for pedicle screw placement.
- The additive manufacturing approach enabled efficient template creation and verification.
Conclusions:
- The developed patient-specific drill guide template offers a significant improvement over free-hand pedicle screw placement.
- This technology substantially lowers the incidence of cortex perforation, enhancing surgical safety.
- The approach shows strong potential for clinical application in selected spinal surgery cases.

