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AUTOMATING ASSET KNOWLEDGE WITH MTCONNECT.

Sid Venkatesh1, Sidney Ly1, Martin Manning1

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Summary
This summary is machine-generated.

Manufacturers can enhance asset management by using real-time machine data. Deploying MTConnect (a shop floor data acquisition standard) and ISO 22400 (asset performance metrics) improves production efficiency.

Keywords:
Computerized Numerical Control (CNC)MTConnectOverall Equipment Effectiveness (OEE)asset managementmanufacturingnetwork

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Area of Science:

  • Manufacturing Engineering
  • Industrial Automation
  • Data Science

Background:

  • Discrete parts manufacturing faces challenges in real-time machine monitoring due to proprietary automation systems.
  • The "Islands of Automation" problem hinders effective data integration and asset management on the factory floor.

Purpose of the Study:

  • To demonstrate the deployment of MTConnect for real-time machine status data acquisition.
  • To automate asset management by leveraging collected machine data.
  • To apply the ISO 22400 standard for defining assets and quantifying performance metrics.

Main Methods:

  • Implementing MTConnect, an open standard for shop floor data acquisition.
  • Collecting and evaluating real-time machine status data.
  • Utilizing the ISO 22400 standard for asset performance measurement.
  • Case study of MTConnect deployment in an aerospace manufacturing facility.

Main Results:

  • Successful real-time data collection from factory-floor machines using MTConnect.
  • Automated asset management processes were initiated.
  • Analysis of machine Overall Equipment Effectiveness (OEE) impact on manufacturing performance.

Conclusions:

  • MTConnect facilitates real-time data acquisition, overcoming automation integration challenges.
  • Integrating MTConnect with ISO 22400 enables automated asset management and performance analysis.
  • Improved asset management through real-time data enhances manufacturing efficiency and effectiveness.