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The pharmaceutical industry faces challenges transitioning to continuous processing supply chains. This shift can improve drug availability and affordability by enabling real-time, demand-based production with lower inventory.

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Area of Science:

  • Pharmaceutical manufacturing
  • Supply chain management
  • Process engineering

Background:

  • Current pharmaceutical manufacturing relies on large-batch, centralized models, leading to inflexibility and high inventory.
  • Evolving markets and technology necessitate more adaptable supply chains for diverse, shorter-lifecycle drugs.
  • Existing models struggle with increasing product complexity and the need for enhanced patient access and affordability.

Purpose of the Study:

  • To examine the opportunities and challenges of transitioning to continuous processing in pharmaceutical supply chains.
  • To explore the potential of pull-driven, demand-based supply chains utilizing continuous manufacturing.
  • To discuss future supply chain models that enhance drug affordability and availability.

Main Methods:

  • Literature review and conceptual analysis of pharmaceutical supply chain models.
  • Discussion of continuous processing technologies and their integration into supply chains.
  • Evaluation of potential benefits and challenges of continuous versus batch manufacturing.

Main Results:

  • Continuous processing offers a pathway to more flexible, responsive pharmaceutical supply chains.
  • Adoption of continuous manufacturing can support right-first-time quality with reduced inventory levels.
  • Hybrid or full continuous solutions can be viable for selected product supply chains.

Conclusions:

  • Continuous processing is a key enabler for future pharmaceutical supply chains.
  • The transition to continuous manufacturing can address challenges of product variety and shorter lifecycles.
  • Continuous supply chains promise improved drug affordability and availability for patients.